Production Floor · Live Feed · 2026-09-25
BUILD CYCLE 0x4F2A · ACTIVEEvery part. Every cycle.
Every number verified.
Injection-grade plastic parts from CAD to shipping dock. ±0.08mm average variance across 17 engineering-grade materials. Built for procurement engineers who need proof, not promises.
PARTS SHIPPED
14,247units
Q1 2026 · trailing 90d
+8.3%
AVG DIMENSIONAL VARIANCE
0.08mm
Across all build plates
−0.004mm vs. prior qtr
MATERIALS IN LIBRARY
17grades
PA12-GF · FR-ABS · PEEK · +14
+2 added this quarter
MEDIAN LEAD TIME
6.0days
RFQ-to-shipment · 500 unit runs
−0.5d vs. industry avg
LIVE
FIRST-ARTICLE ACCEPTANCE
99.4%
CMM-verified · last 847 orders
+0.2pp trailing 30d
DATA SOURCE: CMM LOG · LAST UPDATED 09:25 PM UTCBUILD PLATES ACTIVE: 12/14
CASE STUDY · 01
AUTOMOTIVE · SENSOR HOUSING · PA12-GF30
VIEWPORT · AUT-2026-0142.STEP
TOLERANCE HEATMAP · CMM SCANn=12 sample points
< 0.04mm
0.04–0.06mm
0.06–0.08mm
0.08–0.10mm
> 0.10mm
ENGAGEMENT SUMMARY
Automotive Sensor Housing
Tier-1 supplier needed 500 bridge units of a radar sensor housing in PA12-GF30 while hard tooling was in lead time. DFM flagged a wall-thickness risk on day one. Shipped in 6 days with full CMM report.
CLIENT
Midwest Auto Systems LLC
VOLUME
500 units
LEAD TIME
6 days
PART SPECIFICATION LOG
| Material | PA12-GF30 (30% glass-filled nylon) | ✓ VERIFIED |
| Process | Multi Jet Fusion (HP 5200 series) | ✓ VERIFIED |
| Volume | 500 units · single batch | ✓ VERIFIED |
| Avg Variance | 0.07mm (CMM-verified, n=12 sample) | ✓ VERIFIED |
| Tensile Strength | 51 MPa (ISO 527-2) | ✓ VERIFIED |
| Density | 1.01 g/cm³ post-infiltration | ✓ VERIFIED |
| Surface Finish | Ra 8–12 μm as-built | ✓ VERIFIED |
| Traceability | Per-part serial · build plate map | ✓ VERIFIED |
RFQ → DELIVERY TIMELINE
Day 0
RFQ Submitted
STEP file + 500 unit run · PA12-GF30
Day 1
DFM Review
Wall thickness flagged · 1.2mm → 1.6mm
Day 2
Build Plate Config
18 parts/plate · 28 plates queued
Day 3
Print Run Initiated
Batch ID: AUT-2026-0142
Day 5
CMM Inspection
First-article: 0.07mm avg variance
Day 6
Shipped
FedEx Freight · 3 pallets · COC included
CASE STUDY · 02
MEDICAL DEVICE · DIAGNOSTIC ENCLOSURE · PA12-MED · ISO 13485
ENGAGEMENT SUMMARY
Diagnostic Device Enclosure
Point-of-care diagnostics OEM needed 250 bridge units of a multi-cavity enclosure in biocompatible PA12 while molding qualification was underway. Full traceability per-part, ISO 13485 QMS, and material certs shipped with every box.
CLIENT
Meridian Diagnostics Inc.
VOLUME
250 units
MATERIAL
PA12-MED (USP VI)
LEAD TIME
8 days
FIRST-ARTICLE
100% PASS
TRACEABILITY
Per-part serial
CROSS-SECTION · ANNOTATEDHOVER CALLOUTS ACTIVE
1
2.1mm wall
±0.06mm
2
Snap-fit rail
±0.05mm
3
Port boss
±0.08mm
4
PCB standoff
±0.04mm
MATERIAL & PROCESS CERTIFICATIONS
ISO 13485:2016
Medical QMS
ACTIVE
USP Class VI
Biocompatibility
ACTIVE
RoHS 3
Substance Restriction
ACTIVE
FDA 21 CFR §820
Quality System Reg.
ACTIVE
REACH SVHC
Chemical Safety
ACTIVE
IPC-A-610
Assembly Standard
BATCH TRACEABILITY LOG · EXCERPT
250 RECORDS
PART IDPLATEMATTEMPVARSTATUS
MED-2026-0089-001BP-14APA12-MED185°C0.06mmPASS
MED-2026-0089-002BP-14APA12-MED185°C0.07mmPASS
MED-2026-0089-003BP-14BPA12-MED185°C0.08mmPASS
MED-2026-0089-004BP-14BPA12-MED186°C0.07mmPASS
MED-2026-0089-005BP-15APA12-MED185°C0.09mmPASS
SHOWING 5 OF 250 · ALL RECORDS EXPORTABLE
CERTIFICATE OF CONFORMANCE · EXCERPT
DOCUMENT NO.COC-MED-2026-0089
PART NUMBERMDI-ENC-2026-REV-B
QUANTITY250 PCS
MATERIAL LOTEOS-PA12-MED-L2024-11
INSPECTIONPASS · 100%
AUTHORIZED BYR. Hartmann · QE Lead
This certificate confirms all parts conform to drawing MDI-ENC-2026-REV-B and applicable material specifications. Full CMM report available on request.
ISO 13485 QMS ACTIVE
Every medical-grade order ships with material lot certs, CMM dimensional report, and COC. Build plate maps retained for 10 years per FDA 21 CFR §820 requirements.
MATERIAL LIBRARY · 17 ENGINEERING GRADES
From glass-filled nylon to
flame-retardant ABS.
FULL SPEC SHEET
17 materials · tolerance tables · process limits · cert matrix
CODEMATERIALCATEGORYTENSILEHDTTOLERANCEFEATURES
PA12-GF30Glass-Filled Nylon 12Structural51 MPa175°C±0.07mm
StiffDimensionally stableChemical resistant
FR-ABSFlame-Retardant ABSEnclosures43 MPa95°C±0.08mm
UL 94 V-0Impact resistantESD-safe option
PA12-MEDMedical-Grade Nylon 12Medical48 MPa170°C±0.06mm
USP Class VIBiocompatibleSterilizable
PEEK-CFCarbon-Filled PEEKHigh-Performance210 MPa340°C±0.05mm
Extreme tempChemical inertLow friction
TPU-95AThermoplastic PolyurethaneFlexible32 MPa70°C±0.12mm
FlexibleTear resistantOvermold-ready
PP-CF20Carbon-Filled PolypropyleneLightweight62 MPa125°C±0.09mm
LightweightFatigue resistantConductive
ULTEM-9085PEI (Ultem 9085)Aerospace71 MPa153°C±0.05mm
FAR 25.853Low smokeFlame retardant
ASA-UVASA (UV Stable)Outdoor40 MPa98°C±0.10mm
UV resistantWeatherableColor-fast
PA11-CFCarbon-Filled Nylon 11Structural58 MPa165°C±0.07mm
Bio-basedESD-safeTough
PC-ISOPolycarbonate (Medical)Medical57 MPa138°C±0.08mm
Transparent optionISO-certifiedImpact resistant
PEBA-2301Flexible Nylon (PEBA)Flexible28 MPa55°C±0.15mm
Rubber-likeReboundLightweight
PETG-ESDPETG ESD-SafeElectronics45 MPa72°C±0.09mm
ESD-safeTransparentChemical resistant
PA6-GFGlass-Filled Nylon 6Structural68 MPa200°C±0.07mm
High stiffnessWear resistantCost-effective
ABS-ESD7ABS ESD-SafeElectronics36 MPa90°C±0.10mm
ESD dissipativeEasy to machinePaintable
PP-GF30Glass-Filled PolypropyleneAutomotive55 MPa145°C±0.08mm
Chemical resistantLow densityFatigue resistant
PEEK-UNFILLEDUnfilled PEEKHigh-Performance100 MPa315°C±0.06mm
Pure PEEKHigh tempChemical inert
SIL-60ASilicone 60AFlexible8 MPa200°C±0.20mm
BiocompatibleHeat stableSealingCOMING SOON
SHOWING 17 OF 17 MATERIALS · UPDATED 2026-Q1CUSTOM ALLOYS & COMPOSITES AVAILABLE ON RFQ
RFQ · PROGRESSIVE FORM
Submit Your RFQ
Quote turnaround: 4 business hours. We review every file before responding — no automated pricing.
Company & Volume
File & Material
Cost & Timeline
WHY ENGINEERS CHOOSE FORGE
⌀
±0.08mm Avg Variance
CMM-verified on every first article. Full dimensional report included.
⏱
4-Hour Quote Turnaround
Engineer reviews your file, not an algorithm. DFM notes included.
📋
Full Traceability
Per-part serial numbers. Build plate maps. COC with every shipment.
🔒
NDA Available
Sign before file upload. We handle IP-sensitive bridge production regularly.
📦
6-Day Median Lead
RFQ to shipping dock. 500-unit runs. No minimum order penalty.
RECENT SUBMISSIONS
Apex Robotics LLC
500 units · PA12-GF30
2h ago
NovaMed Devices
250 units · PA12-MED
4h ago
Stratos Aero Inc.
1,000 units · ULTEM
6h ago